Archive for the ‘Maintenance’ Category

FAA AD 2009-CE-039 Proposed for Piper Aircraft will affect 42,000 Aircraft

Sunday, November 1st, 2009

The FAA is proposing an AD related to the miss drilling of holes in the control wheels of several models of Piper Aircraft (PA-28 AD, PA-34 AD, PA-44 AD, PA-32 AD SEE BELOW) affecting nearly 42,000 aircraft.  Oops!

According to the FAA it is a mistake in manufacturing that has now been corrected.  FAA estimates $40 to inspect the problem, however their estimate to fix the problem for repair/replacement cost to involve 16 hours of labor at a total cost of about $1430 per airplane and oh yeah $150 for the part.

This AD  is not a rule yet and the FAA is accepting comments until 12/29/09 so if you own one I would comment! Go here to find out where to send your comments and more text of the AD.

Read more on FAA Site

Below is a list of affected aircraft

This AD applies to the following airplane models and serial numbers that are certificated in any category:

Models Serial Nos.
PA–28–140 28–20001 through 28–26946 and 28–7125001 through 28–7725290.
PA–28–150 28–03; 28–1 through 28–4377; and 28–1760A.
PA–28–160 28–03; 28–1 through 28–4377; and 28–1760A.
PA–28–180 28–03; 28–671 through 28–5859; and 28–7105001 through 28–7205318.
PA–28S–160 28–1 through 28–1760 and 28–1760A.
PA–28S–180 28–671 through 28–5859 and 28–7105001 through 28–7105234.
PA–28–235 28–10001 through 28–11378; 28–7110001 through 28–7210023; 28E–11 and 28–7310001 through 28–7710089.
PA–28–236 28–7911001 through 28–8611008 and 2811001 through 2811050.
PA–28–151 28–7415001 through 28–7715314.
PA–28–161 2841001 through 2841365; 28–7716001 through 28–8216300; 28–8316001 through 28–8616057; 2816001 through 2816109; 2816110 through 2816119; and 2842001 through 2842305.
PA–28–180 28–E13 and 28–7305001 through 28–7505260.
PA–28–181 28–7690001 through 28–8690056; 28–8690061; 28–8690062; 2890001 through 2890205; 2890206 through 2890231; and 2843001 through 2843672.
PA–28–201T 28–7921001 through 28–7921095.
PA–28R–180 28R–30002 through 28R–31270 and 28R–7130001 through 28R–7130013.
PA–28R–200 28R–35001 through 28R–35820; 28R–7135001 through 28R–7135229; and 28R–7235001 through 28R–7635545.
PA–28R–201 28R–7737002 through 28R–7837317; 2837001 through 2837061; and 2844001 through 2844138.
PA–28R–201T 28R–7703001 through 28R–7803374 and 2803001 through 2803012.
PA–28RT–201 28R–7918001 through 28R–7918267 and 28R–8018001 through 28R–8218026.
PA–28RT–201T 28R–7931001 through 28R–8631005 and 2831001 through 2831038.
PA–32–260 32–03; 32–04; 32–1 through 32–1297; and 32–7100001 through 32–7800008.
PA–32–300 32–15; 32–21; 32–40000 through 32–40974; and 32–7140001 through 32–7940290.
PA–32S–300 32S–15; 32S–40000 through 32S–40974; and 32S–7140001 through 32S–7240137.
PA–32R–300 32R–7680001 through 32R–7880068.
PA–32RT–300 32R–7885002 through 32R–7985106.
PA–32RT–300T 32R–7787001 and 32R–7887002 through 32R–7987126.
PA–32R–301 (SP) 32R–8013001 through 32R–8613006; 3213001 through 3213028; and 3213030 through 3213041.
PA–32R–301 (HP) 3213029; 3213042 through 3213103; 3246001 through 3246217; 3246219; 3246223; 3246218; 3246220 through 3246222; and 3246224 through 3246244.
PA–32R–301T 32R–8029001 through 32R–8629008 and 3229001 through 3229003.
PA–32–301 32–8006002 through 32–8606023; 3206001 through 3206019; 3206042 through 3206044; 3206047; 3206050 through
3206055; and 3206060.
PA–32–301T 32–8024001 through 32–8424002.
PA–32R–301T 3257001 through 3257483.
PA–32–301FT 3232001 through 3232074.
PA–32–301XTC 3255001 through 3255014; 3255026, 3255015 through 3255025; 3255027; and 3255051.
PA–34–200 34–E4 and 34–7250001 through 34–7450220.
PA–34–200T 34–7570001 through 34–8170092.
PA–34–220T 34–8133001 through 34–8633031; 3433001 through 3433172; 3448001 through 3448037; 3448038 through 3448079; 3447001 through 3447029; and 3449001 through 3449377.
PA–44–180 44–7995001 through 44–8195026; 4495001 through 4495013; and 4496001 through 4496251.
PA–44–180T 44–8107001 through 44–8207020.

FAA finalized 51% percent rule on aircraft building

Thursday, October 15th, 2009

The FAA fortunately left the limiting language out of the new 51 percent rule that applies to aircraft owners building their own planes.

Here is the FAA rules for amatuer built aircraft

Here is the link to the FAA Advisory Circular 20-27G, on Certification and Operation of Amateur-Built Aircraft, which tells amateur builders on how to properly certify each step of the building process and help those guys, like me who would have to do the builder assist program to not only finish, but to get it right!   According to the rule existing kits will be grandfathered in under the new rules.

Thanks to our GA lobbists at AOPA and EAA for getting these things done right for us pilots and aircraft owners!

There is FAME in your jet fuel

Friday, May 1st, 2009

Okay so this is classic!  Newest SAIB from the FAA is regarding FAME, yeah FAME (Fatty Acid Methyl Ester) in jet fuel.

Yeah a SAIB Special Airworthiness Information Bulletin, that means what doesn’t kill you makes you stronger right?

No it means that thank the Lord it is not an AD to cause you more billable hours at the mechanic, but according to the FAA it is “the airworthiness concern is not an unsafe condition that would warrant airworthiness directive (AD) action under Title 14 of the Code of Federal Regulations (14 CFR) part 39″ so now that we cleared that up if you use Jet A, you might oughta read this one…

NE-09-25 – e Air – All/ All Models
NE-09-25 – lane – All/ All Models
NE-09-25 – lane – All/ All Models

AD Logs at What-to-fly.com start in 2009

Tuesday, December 30th, 2008

In an effort to keep the pilot community up to date about the latest in aircraft information we will do our best to efforts to update you here as to newly issued AD’s (Airworthiness Directives) for the following:

General Aviation Aircraft, Helicopters, Experimental Aircraft, Light Sport Aircraft and other Certified Aircraft including engines and propellers.

We are working to accurately get this feed from the FAA and hope to have it be beneficial to the pilot and aircraft owner/management community.  Please give us your feedback as we roll this out during January of 2009 and forward.

Eclipse 500 grounded by FAA

Friday, June 13th, 2008

The FAA issued an emergency order for all Eclipse Aircraft today! 

Thanks to a quick acting pilot a possible crash with disasterous effects was avoided today at Chicago’s Midway Airport when the throttle of the Eclipse 500 he was flying got jammed at full power.  As a result of the incident that ended with a safe, but emergency landing, the FAA issued an emergency order to inspect all planes prior to their next flight.

News Story

FAA Website – Order/Directive

New Cure Coming for Hanger Rash…

Saturday, May 24th, 2008

Ever bumped a wing or a tail section while putting the plane up?  Ever leave your coffee cup sitting on a wing during preflight only to realize it when you heard the “thud” on the elevator during start?

Dumb mistakes that can ground you…well the Brits are trying to help us out a bit with our problems – ‘Airplane Heal Thy Self’ he said.  Yeah some engineers at Bristol University in England are working on making “healing composites”. Yeah you read that right composite frames that realize they are dinged, cracked or damaged and heal themselves up to 90%.  They say it could be ready to go in less than 4 years.  Read more ANN Aritcle or Full story on Bristol University website

Electrical Failure Anyone?

Wednesday, May 7th, 2008

Just keep flying the plane…it doesn’t mean the engine quits! 

The story unfolds on a dark winter night, in IMC, in a 1972 Piper Cherokee Six, with two souls on board.  What I am about to share with you has not been shared with my wife so let’s keep it that way, she might not appreciate it.  It was a calm misty night with an overcast at about 500 feet AGL, smooth IMC with a beautiful moon lit night on top at about 4,000 feet and I was headed to Dallas for a business meeting.

I did my run up before I left Wiley Post Airport, everything seemed fine, mag check good, pitot heat good, alternator seemed fine, nothing really to speak of, maybe a slight dimness when I did the alternator check, but nothing concerning.  My dad (Veteran Naval aviator who flew the F2H ‘Banshee’ during the Korean War) decided he would go along to keep me company so we set out for our 1.5 hour flight to Alliance Airport in Fort Worth. It was a good first flight with nothing memorable per se and I went off to my meeting.

My meeting lasted longer than expected as they always do and we got back to the airport as the FBO was shutting down for the night. The tanks were topped off and our bladders were drained and we were ready to go.  I did my pre-flight we boarded, got our clearance and headed for the end of the runway to do our run-up.  Again the Run-up seem normal a little dim on the Alt check, then a POP!  So we sat there discussed it and I ran through it again to see if anything appeared to be amiss.  You know old planes, strange things, but…you have to be aware when things aren’t right (apparently I disregarded or didn’t notice the Alternator gauge was flat. 

Well the second go around on the run up and everything seemed to be fine to me!? Dad and the plane all seemed to be fine spending the next hour .5 in the air.  We called departure since the tower was closed made our take off roll and started our climb out through the peaceful mist and 500 foot ceiling headed to 6,000 feet for our flight back.  High enough to be out of the soup most of the time and give us some options if we needed them too.

It was a November night 3 days after my IFR Check ride and my first born child a son was due in the coming January and there we were, tired, in a single engine plane headed back home from a late meeting at 12am.  A beautiful night for flying though not much going on, just us, the gourgeous moon, with an occasional interruption from FTW Center to break the serenity.  Now at 40 miles out from PWA we call OKC approach and the controller had us start our decent to 4,000 feet and put us smack dab in the middle of the muck.

Please note when heading on any cross country, before you leave when you check the weather always note where the overcast ends and know how much fuel you have so you can make it there if you have to.  Also, extra flashlights (plural), handheld radio and even a battery back up gps are good to have as well, for any flight at night or certainly in IFR conditions.

So we start our decent, the we get cleared to start the approach, which passed South of Will Rogers World Airport and then around to the West for a straight in on 35R at Wiley.  So now we are in the clouds, cleared to start the approach and then POP everything goes black! Well at least the engine was still running! Now we are trying to start the approach from 4,000 and in the middle of muck and its dark! 

So I scramble for the flash lights and the portable radio and my dad looks like we just started taking enemy fire.  We level off in the soup as directed in my last radio communication waiting to start the approach. I get my headset back on and plugged into the handheld radio and try to transmit. 

OKC Approach Cherokee 15667”, I listen for a voice in the dark and I hear her, but she doesn’t appear to hear me.  Then the screen goes black on the handheld raido (at this point I think the battery goes dead, it has the delay to turn off the light on the display, but I don’t realize it).  So I turn it off and then on to try and transmit, then listen, she can’t hear me…I kept turning it back off and on trying to transmit, while trying to keep it straight and level because the autopilot is not helping me at all – it’s electric!  On one of the ‘ON’ stints I hear her say to a Continental Flight “I was talking to a Cherokee, but I lost his transponder and communication with him” they respond “we have him on TCAS”, about that time I get a quick break in cloud cover and see that I am on a 45 degree (Southwest corner) and about 4-5 miles from the end of runway 35 at Will Rogers.  Then I think ‘great, my handheld battery is dead or intermittent and I am going to get hit by another airplane!’

Fortunately I had just finished my instrument course with good ole Ken from Professional Insturment Courses- PIC (which if you don’t know is a 10 day – cram it all in and get your instrument ticket in your plane at your place) so that is to say, the previous 10 days I had logged about 6-8 hours a day in my plane or on the simulator and even got in about 10 hours of actual instrument.  Great training and what a blast!  So if this was going to happen, it couldn’t have been at a better time at least as far as training, being prepared and conditioned is concerned. 

So for what now seemed like an eternity I was flying blind in the clouds hoping for the best.  Then POOF! I am out of the clouds and in clear air with not a cloud in the sky in front or on either side and I am about 3 miles from the end of 35R at Wiley Post (Thank you LORD!)

Gear was down (check – couldn’t screw that up), fuel pump didn’t work (electric) going no flaps (like it that way), no runway lights to queue (pilot controlled after the tower closed and no radio to queue them) so now it was figure out how to plant it on the runway and be safe.  Probably not my best landing, but certainly not my worst and now that we were on the ground my dad could extract his finger nails from my newly redone glare shield.  We pulled off the runway and taxied to my hanger. 

As parked at the hanger and shut down the engine the line guys drove up in a big hurry and practically greeted us at our door to let us know we need to come to the FBO and call OKC approach. I put the plane up and drove to the FBO and explained to the very understanding and concerned controller what had happened and she said she was glad we were safe and sound and she would close my flight plan. 

Well all is well that ends well! However, training and preparedness along with the grace of GOD kept us safe that night in those dark skies over Oklahoma.  I truly hope that if nothing else, you will know that nothing makes up for:

  1. paying attention to the signs your airplane gives you, that’s what the run up is for! I should have further investigated the POP in Fort Worth apparently my alternator was out then and it would have shown on the gauge, must have been overlooked?
  2. no reason to push it at night or in bad weather, especially when you are tired – rather be late than ‘the LATE Mr. Pilot’
  3. be prepared, radios, flashlights, or whatever (note to self – know how to use them and their features)
  4. follow your check list and know your emergency procedures, you don’t want to think in an emergency, you just want to execute the plan

Love to hear feedback or your stories.  Happy flying and don’t tell my wife I nearly missed the birth of our first child.>